LDPB460 Fully Automatic High Speed Hot Melt Glue Binding Notebook Production Line Machine
This equipment is the best equipment for mass production of hot melt glue bound notebooks. It features a matched combination of 20 processes from Reel Paper Unwinding, Printing and Ruling, Cutting Perforated Line, Paper Splitting, Sheet Folding, Sheet Slitting, Sheet Counting, Paper Pile Delivery, Sheet Collation, Milling spine for gluing, Gluing Sides, Gluing Spine, Auto Cover Insertion, Cover Glued with Sheets, Spine compression, Auto book Collation, Turnover and Transport, Drying, Book Trimming 3-sides and Finished Product Collection. Every 10 hours can produce more than 50 thousand notebooks; only needing a team of 4 persons.
Production Flow Chart:
1. Reel Paper Unwinding
2. Printing and Ruling
3. Cutting Perforated Line
4. Paper Split
5. Paper Folding
6. Sheet Slitting
7. Sheet Counting
8. Paper Pile Delivery
9. Paper Collation
10. Milling Spine for Gluing
11. Gluing Sides
12. Gluing Spine
13. Auto Cover Insertion
14. Cover Glued with Sheets
15. Spine Compression
16. Auto books Collation
17. Turnover and Transport
18. Drying
19. Book 3-sides Trimming
20. Finished Product Collection
Web Printing Width |
580-1020mm |
Max Printing Speed |
300m/Min |
Repeat Printing Range |
300-670mm |
Book Output Speed |
50 Time/Min |
Counting & Collecting |
5-50sheets |
Max Reel Paper Diameter |
1200mm |
Sheet Weight |
45-180g |
Min. Binding Size |
250 X 140mm |
Max. Binding Size |
460 X 300mm |
Binding Thickness |
2-15mm |
Cover Weight |
80-250g |
Motor Power |
30KW |
Total Power |
50KW |
Machine Weight |
22ton |
Overall Dimensions (L X W X H ) |
24000 X 3500 X 2300mm |
Components
1. |
REEL PAPER UNWINDING |
2. |
RULING AND PRINTING |
3. |
PERFORATION |
4. |
PAPER SLITTING |
5. |
SHEET FOLDING |
6. |
CROSSING CUTTING |
7. |
SHEET OVERLAPPING AND COUNTING |
8. |
TURNING |
9 |
GLUING |
10. |
PAPER COVER INSERT |
11 |
BINDING PAPER COVER |
12 |
PRESSING |
13 |
FINISH BOOKS READY TO CUT |
14 |
BOOK SEPARATING AND TRIMMING |
15. |
SINGLE FINISH BOOK COLLECT |
16. |
MAIN MOTOR |
17. |
MAIN MOTOR CONTROLING |
Configuration
NO. |
DESCRIPTION |
BRAND |
ORIGIN |
1 |
MAIN MOTOR |
HENGLI |
CHINA |
2 |
MAIN MOTOR CONTROLING |
OMRON |
JAPAN |
3 |
DC DRIVER |
PARKE* |
UK |
Remark:
1. Delivery time:
Around 45 days after receiving the deposit before the shipment. Please contact us for the exact delivery time.
2. Installation and commissioning:
The seller is responsible for the installation and training. The buyer should cover the all of expense for the seller's engineers, such as air-tickets, accommodation, and medical expense and local traffic charges in Buyer's side. Besides, the buyer should do his best to cooperate in installation, supply the enough labors and tools, necessary accessory with them.
One engineer will be dispatched to the buyer place to work free for two weeks, for installing and training.
The training charge is free for two weeks, if the buyer needed to extend the training time, he must pay for the engineer as allowance.
3. Guarantee period and maintenance:
Seller guarantees that the equipment is accordance with the function and requirement without manufacturing defects. The guarantee period is one year after the installation and adjustment.
Buyer is responsible for the costs including maintenance and spare parts if the equipment damage is caused by the buyer's improper use, not caused by the seller's design and manufacturing.
4. Packing and marking:
The machines are packed in wooden cases; all packing should protect the goods avoiding atmospheric influences.